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At the beginning
of 1999, the news hit the streets: Hollywood-based film giant 20th
Century Fox planned to install a large-scale NEXUS system in their
new Post Production Center. Morgan B. Martin writes about the background,
the application and the advantage of NEXUS in this environment. Morgan
along with Arnie Toshner is the representative of Stage Tec in the
USA.
First Night in Hollywood
20th Century Fox is building a new post-production center with three
film-dubbing theaters and a number of transfer rooms and audio-edit
suites. There will be literally thousands of audio signals to be
connected between the consoles and the facility's digital tape machines,
35-mm Mag recorders, audio workstations, audio effects devices, etc.
Multiple transfer rooms will also require routing between multiple
different-format machines. Edit rooms will need to be connected to
all of these destinations as well. Traditionally, the inputs and
outputs of all of the hardware in the facility would be connected
to patchbays – a rather large number of patchbays for the thousands
of ins and outs here! Such a large patchbay installation is expensive
to build and install, and can be an ongoing hassle with dirty and
intermittent patches.
Add NEXUS to the Game

20th Century Fox engineers wanted a better way to handle signal
routing throughout their facility. They wanted a routing system that
would provide for the widest possible range of input and output formats,
such as AES digital with sample rate converters, analog, MADI, etc.
This led them to the NEXUS System from Stage Tec. The decentralized
software-controlled NEXUS routing system eliminates the need for
patchbays and their costs. NEXUS connects directly to each machine
with local I/O racks located throughout the facility, keeping cable
runs to a minimum. fibre-optic cables interconnect all these racks,
making for a clean and orderly installation. Each machine makes just
one I/O connection to NEXUS and can then be accessed by any console
or other machine in the plant. This promised to save 20th Century
Fox a significant amount since I/O (AES, analog converters) would
not be duplicated for each console. With NEXUS, an operator can access
any machine by just one mouse click – with a Windows screen
on the stage, in the machine room, wherever!
Forget Re-Patching!
NEXUS can save any routing configuration for any combination of
inputs and outputs. When it is necessary to »re-patch« a
machine room and stage to resume mixing on a film, just clicking
on the saved »status« shown on the NEXUS screen reconnects
all of the ins and outs for that project. Re-patch time is cut from
dozens of minutes (or an hour or two!) to a few seconds. Plus standard
setups make it easy to get started in the first place. For multitrack
machines such as digital dubbers and digital dummies (playback only
machines), all of the tracks from a machine can be grouped together
and switched with a single mouse click.
Pick a Rate – Any Rate
In today's »modern« world of film post production, opportunities
for mischief are abound. One of the trickiest involves the sample
rate of digitally recorded material that arrives at the stage from
the editors. It is usual that material from different sources will
be at different sample rates. Further, there is often the need to
record at different rates. NEXUS handles this easily by providing
sample-rate conversion on all the AES inputs and outputs. SRC's on
the AES outputs means that the dubbing engineer can record stems
at one rate, perhaps the »house« rate, and still provide
recording outputs to editors and others at whatever rate their system
wants to record at.
Separating I/O and the Console
In the three dubbing theaters of the Fox PPC, NEXUS is being used
to replace the consoles' usual I/O hardware. Fox's new digital dubbing
desks are equipped with MADI I/O interfaces between their processors
and the world. These console MADI ports are wired to NEXUS to provide
the input and output signals to and from the desks. The result: a
dramatic reduction in the I/O hardware that must be dedicated to
each and every console. This can – and did! – dramatically
reduce the cost of I/O since fewer analog converters, AES ins and
outs, etc., are needed. NEXUS will even pass the »name« of
the inputs and outputs to the console where they could be displayed
in the electronic scribbles of the channel faders.
Security First
One studio hour at a major Hollywood post facility like Fox can
cost $1,000 U.S. or more. Reason enough to make sure there are no
technical breakdowns! Accordingly, the first commandment was: it
must be reliable! Error-resistant fibre-optic cable, distributed
hardware, changing of boards while the system is on-line, and the
provision for redundant PSU's are critical in such an installation.
NEXUS provides all this and more. The NEXUS NT multi-user software
allows for protection against unauthorized access. The system supervisor
can insure that tracks for the new hit movie in post in one theater
cannot be »pirated« by someone else in the plant. NEXUS
provides much better security than can be had with patch bays, helping
to insure that nobody will »hear« their next hit – before
it is released!
Compared to European standards, the production facilities of 20th
Century Fox are gigantic. Over 2,600 inputs and 2,700 outputs are
spread throughout the facilities in 17 fixed and two more mobile
NEXUS base devices. Despite the size, it took Stage Tec only 16 weeks
to build the system, so Fox could start using the new technology
already in June of the same year!
A Trip to Munich
Before the final decision to go with NEXUS, the Fox staff wanted
to see the product in operation, so they traveled to Munich and Berlin
to see a number of NEXUS systems in broadcast, convention-center,
film, and music applications. And it seems that they were very impressed!
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